HARD AND VERSATILE
SMOOTHING AND WORK-HARDENING
IN NEW DIMENSIONS
Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished. In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range. Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place.
ADVANTAGES
- Maximum process reliability
- Top surface qualities
- Harder outer layers
- Smoothing of hardened components
- No need for additional equipment such as hydraulic units
- Increase in fatigue strength
- Larger contact area ratios due to plateau formation
- Higher surface resistance to wear and corrosion
- Expanding of material fatigue limits
- Reduced sliding friction coefficients
DIAMOND BURNISHING TOOL
SQUARE SHANK, VARIABLE
for external shafts and contours
Advantages
- Simple to use
- Compact design available for machines with limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4–5 mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Colibri:
Perfekt finish for SOPHISTICATED WORKPIECES
Small, fine and in excellent Baublies quality: these are the new burnishing tools that we have developed especially for filigree applications. We have optimized our many years of know-how in diamond burnishing for the machining of small precision parts and thin-walled workpieces in a compact form.
Range of applications of the Colibri Series:
Diamond burnishing tools from the COLIBRI series are always optimally suitable when the peak-to-valley height of filigree workpieces is to be minimized and at the same time the strength is to be increased.
- Components for medical devices and the optical industry
- Connecting elements for aerospace and automotive technology
- As well as other compact precision parts in which surface quality plays a crucial role
Diamond burnishing tool
for internal holes and contours
Advantages
- Simple to use
- Compact design available for machineswith limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4–5 mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/ low investment
Diamond burnishing tool with basic element
for internal holes and contours
Advantages
- Simple to use
- Compact design available for machines with limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4–5 mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/ low investment